ENERGY SAVING CASES
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Energy-saving renovation project of a certain door and window Co., Ltd. in Shanghai

Customer share 2 sets 90kw other brands’ air compressors with adjoining factory. Before renovation, we calculate that the air capacity of old compressor is over 6.6m3/min when all the equipments are operating, The air consumption of company is 3m3/min, pressure is from 0.63Mpa to 0.65Mpa. After confirming the requirements, ZIQI supply 1 set 55kw double screw air compressor GAT-55ACFV to customer use.

Before renovation:

 

After renovation:

 


10 hours Flow Data Calculation(Before renovation)
LU90-8GP
May,2ndPressureMpaElectric meter 1kW·hFlow meter 1 Nm³Electric meter kW·hFlow Nm³/2hSpecific Power kW·h/Nm³
8:00
2742.5255294.55


12:000.732745.2355921.18108.4626.630.173
14:000.742749.156870.36154.8949.180.163
16:000.722752.8757741.15150.8870.790.173
18:000.772756.4858521.66144.4780.510.185
Total0.732759.9459259.82138.4738.160.187
10:00


696.83965.270.176

8 hours Flow Data Calculation(After renovation)

GAT-55A CFV

May,2ndPressureMpaElectric meter 1kW·hFlow meter 1 Nm³Electric meter kW·hFlow Nm³/2hSpecific Power kW·h/Nm³
9:000.79

2949.36

103611.53




11:000.75

2950.04

103801.96

27.2

190.43

0.143

13:000.74

2950.93

104026.37

35.6

224.41

0.159

15:000.77

2952.09

104366.71

46.4

340.34

0.136

17:00

2953.11

104665.91

40.8

299.2

0.136

Total


150

1054.38

0.142


Energy saving calculation:

Working 10 hours every day and working 26 days per month.The total working time during 1 year is 3000hrs.

Standard electric per unit energy saving:(other brand compressor input specific power-ZIQI Compressor GAT-55ACFV input specific power)/other brand compressor input specific power:

(0.176-0.142)/0.176=19.3%

From the above data analysis, it is concluded that the GAT-55ACFV compressor is 19.3% better than the standard power consumption of other brands.


Monthly power saving calculation:

55KW×10H/day×26days/month×19.3%=2759.9KW/month

Because the project has a large processing center, in order to sure the compressed air production needs to reach more than 9.0m³/min at some time, so the project is equipped with a relatively large air compressor machine, resulting in the energy saving effect is not very ideal.


After the renovation of the project is completed, the energy saving is about 33,000 KWH/year.

 


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