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Customer share 2 sets 90kw other brands’ air compressors with adjoining factory. Before renovation, we calculate that the air capacity of old compressor is over 6.6m3/min when all the equipments are operating, The air consumption of company is 3m3/min, pressure is from 0.63Mpa to 0.65Mpa. After confirming the requirements, ZIQI supply 1 set 55kw double screw air compressor GAT-55ACFV to customer use.
Before renovation:
After renovation:
10 hours Flow Data Calculation(Before renovation) | ||||||
LU90-8GP | ||||||
May,2nd | PressureMpa | Electric meter 1kW·h | Flow meter 1 Nm³ | Electric meter kW·h | Flow Nm³/2h | Specific Power kW·h/Nm³ |
8:00 | 2742.52 | 55294.55 | ||||
12:00 | 0.73 | 2745.23 | 55921.18 | 108.4 | 626.63 | 0.173 |
14:00 | 0.74 | 2749.1 | 56870.36 | 154.8 | 949.18 | 0.163 |
16:00 | 0.72 | 2752.87 | 57741.15 | 150.8 | 870.79 | 0.173 |
18:00 | 0.77 | 2756.48 | 58521.66 | 144.4 | 780.51 | 0.185 |
Total | 0.73 | 2759.94 | 59259.82 | 138.4 | 738.16 | 0.187 |
10:00 | 696.8 | 3965.27 | 0.176 |
8 hours Flow Data Calculation(After renovation) | ||||||
GAT-55A CFV | ||||||
May,2nd | PressureMpa | Electric meter 1kW·h | Flow meter 1 Nm³ | Electric meter kW·h | Flow Nm³/2h | Specific Power kW·h/Nm³ |
9:00 | 0.79 | 2949.36 | 103611.53 | |||
11:00 | 0.75 | 2950.04 | 103801.96 | 27.2 | 190.43 | 0.143 |
13:00 | 0.74 | 2950.93 | 104026.37 | 35.6 | 224.41 | 0.159 |
15:00 | 0.77 | 2952.09 | 104366.71 | 46.4 | 340.34 | 0.136 |
17:00 | 2953.11 | 104665.91 | 40.8 | 299.2 | 0.136 | |
Total | 150 | 1054.38 | 0.142 |
Energy saving calculation:
Working 10 hours every day and working 26 days per month.The total working time during 1 year is 3000hrs.
Standard electric per unit energy saving:(other brand compressor input specific power-ZIQI Compressor GAT-55ACFV input specific power)/other brand compressor input specific power:
(0.176-0.142)/0.176=19.3%
From the above data analysis, it is concluded that the GAT-55ACFV compressor is 19.3% better than the standard power consumption of other brands.
Monthly power saving calculation:
55KW×10H/day×26days/month×19.3%=2759.9KW/month
Because the project has a large processing center, in order to sure the compressed air production needs to reach more than 9.0m³/min at some time, so the project is equipped with a relatively large air compressor machine, resulting in the energy saving effect is not very ideal.
After the renovation of the project is completed, the energy saving is about 33,000 KWH/year.
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