ENERGY SAVING CASES
VR

Energy-saving renovation project of Shanghai XX Automobile Motor Co., Ltd.

Shanghai XX Automobile Motor Co., Ltd.,usage before the transformation:1 set others brand 37kw screw air compressor and 1 set ziqi frequency inverter 37kw single stage screw air compressor.ZIQI company learned that the customer's factory air consumption and has formulated one set of ziqi two stage variable frequency compression screw compressor GAT-55A CFV to replace the existing two air compressors.

 

On-site photos of the customer's air compressor room before the renovation:

On-site photos of the customer's air compressor room after the renovation:

Pre-transformation data(2024.2.26):

Model

Item

8:0020:00

BLT-50A

Electric Meter   1 kW·h

43514.13

43884.1

Flow meter  1 Nm³

30.81

1718.49

GA-37A

Electric Meter   2 kW·h

5043.8

5364.

Flow meter  2 Nm³83.54

1843.73

Data calculation before transformation:

Field data

Standard total power consumption kW·h

Standard total air capacity Nm³

Standard electric energy consumption  kW·h/Nm³

BLT-50A

370.05

1687.68

0.219

GA-37A

320.8

1634.95

0.196

Standard electric energy consumption

Standard electric energy consumption =(0.219+0.196)/2=0.2075 kW·h/Nm³

Post-transformation data(2024.2.28):

Model

Item

8:10

20:10

GAT-55A CFV

Electric  Meter 1(40A) kW·h

1987.00

1996.75

Flow meter 1 Nm³

3713.90

6853.57

Calculation of data after transformation:

Field data

Standard total power consumption  kW·h

Standard total air capacity  Nm³

Standard electric energy consumption  kW·h/Nm³

GAT-55A CFV

390

3139.67

0.124

Standard total power consumption =Total power consumption / Total air capacity (unit:kW·h/Nm3)

Through the comparison of recorded data, it is obtained that: 0.124-0.2075=0.0835 kW·h/Nm3, the overall energy efficiency after the transformation is reduced by 0.0835kW·h/Nm3 compared to before the transformation;

Monthly energy saving: 0.0835kW·h/Nm3×3139.67Nm3×26 days=6,816 kW·h/month

One year can save electricity: 6816kW ·h/month *12 months = 81,792kW·h

After the renovation of the project is completed, the energy saving will be about 82,000 kW·h/year

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