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Shanghai XX Automobile Motor Co., Ltd.,usage before the transformation:1 set others brand 37kw screw air compressor and 1 set ziqi frequency inverter 37kw single stage screw air compressor.ZIQI company learned that the customer's factory air consumption and has formulated one set of ziqi two stage variable frequency compression screw compressor GAT-55A CFV to replace the existing two air compressors.
On-site photos of the customer's air compressor room before the renovation:
On-site photos of the customer's air compressor room after the renovation:
Pre-transformation data(2024.2.26):
Model | Item | 8:00 | 20:00 |
BLT-50A | Electric Meter 1 kW·h | 43514.13 | 43884.1 |
Flow meter 1 Nm³ | 30.81 | 1718.49 | |
GA-37A | Electric Meter 2 kW·h | 5043.8 | 5364. |
Flow meter 2 Nm³ | 83.54 | 1843.73 |
Data calculation before transformation:
Field data | Standard total power consumption kW·h | Standard total air capacity Nm³ | Standard electric energy consumption kW·h/Nm³ |
BLT-50A | 370.05 | 1687.68 | 0.219 |
GA-37A | 320.8 | 1634.95 | 0.196 |
Standard electric energy consumption | Standard electric energy consumption =(0.219+0.196)/2=0.2075 kW·h/Nm³ |
Post-transformation data(2024.2.28):
Model | Item | 8:10 | 20:10 |
GAT-55A CFV | Electric Meter 1(40A) kW·h | 1987.00 | 1996.75 |
Flow meter 1 Nm³ | 3713.90 | 6853.57 |
Calculation of data after transformation:
Field data | Standard total power consumption kW·h | Standard total air capacity Nm³ | Standard electric energy consumption kW·h/Nm³ |
GAT-55A CFV | 390 | 3139.67 | 0.124 |
Standard total power consumption =Total power consumption / Total air capacity (unit:kW·h/Nm3)
Through the comparison of recorded data, it is obtained that: 0.124-0.2075=0.0835 kW·h/Nm3, the overall energy efficiency after the transformation is reduced by 0.0835kW·h/Nm3 compared to before the transformation;
Monthly energy saving: 0.0835kW·h/Nm3×3139.67Nm3×26 days=6,816 kW·h/month
One year can save electricity: 6816kW ·h/month *12 months = 81,792kW·h
After the renovation of the project is completed, the energy saving will be about 82,000 kW·h/year
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