ENERGY SAVING CASES
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Shanghai XX Machinery Co.,Ltd-ZiQi Two Stage Screw Air Compressor GAT-22ACFV

Shanghai XX Machinery Factory: The customer used other brand scew air compressor with 22KW. The mechanical factory needs to produce more than 3m³/min air when sandblasting, and the usual air consumption is about 0.7m³/min. After learned about the customer's air demand, ZIQI company adopts one set two-stage variable frequency screw air compressor GAT-22ACFV to replace the previously used 22kW screw air compressor.

 

On-site photos of the customer's air compressor room before the renovation:

On-site photos of the customer's air compressor room after the renovation:

Meter reading data of 22KW air compressors of other brands before renovation:


Date15:30

Electric meter    kW·h

Flow meter   Nm³Electric meter   kW·hAir flow Nm³Reference power consumption kW·h/Nm³

22-Aug

37887.5

769
  

23-Aug

38032.6

1262

145.1

493

0.294

24-Aug

38204.8

1851

172.2

589

0.292

25-Aug

38381.7

2447

176.9

596

0.297

26-Aug

38506.3

2813

124.6

366

0.340

2-Sep

39197.2

5023

690.9

2210

0.313

Total:

 

 

1309.7

4254

0.307


GAT-22ACFV Modified Data:


GAT-22A CFV

Date

Electric meter
   1KW·h

Flow meter 
   1 Nm³

Electric meter KW·h

Air flow Nm³

Reference power consumption 
   kW·h/Nm³

7-Sep 9:00

39754.2

7643


  

7-Sep 15:30

39832.8

8270

78.6

627

0.125

8-Sep 15:30

39938.7

9102

105.9

832

0.127

Total:

 

 

184.5

1459

0.126


(Other brand 22kw srew air compressor - GAT-22ACFV)/Other brand 22kw srew air compressor

(0.307-0.126)/0.307=59%

From the above data analysis, it is concluded that ZIQI air compressor GAT-22ACFV is 59% better than other brands of machine baseline power consumption.

Monthly electricity saving calculation:


GAT-22ACFV:22KW×8h/day×26day/month×59%=2699.84 kw/month

 

After the project is completed, 3.24 million KW•h of electricity will be saved every year.


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